Tap Drill Sizes
| TAP |
TAP DRILL |
Decimal Drill Size |
Theo. % of Thread |
Probable Oversize |
Probable Hole Size |
% of Thread |
| 0-80 |
56 |
.0465 |
83 |
.0015 |
.0480 |
74 |
| |
3/64 |
.0469 |
81 |
.0015 |
.0480 |
71 |
| 1-64 |
54 |
.0550 |
89 |
.0015 |
.0565 |
81 |
| |
53 |
.0595 |
67 |
.0015 |
.0610 |
59 |
| 1-72 |
53 |
.0595 |
75 |
.0015 |
.0610 |
67 |
| |
1/16 |
.0625 |
58 |
.0015 |
0640 |
50 |
| 2-56 |
51 |
.0670 |
82 |
.0017 |
0687 |
74 |
| |
50 |
.0770 |
69 |
.0017 |
.0717 |
62 |
| |
49 |
.0730 |
56 |
.0017 |
.0747 |
49 |
| 2-64 |
50 |
.0700 |
79 |
.0017 |
.0717 |
70 |
| |
49 |
.0730 |
64 |
.0017 |
.0747 |
56 |
| 3-48 |
48 |
.0760 |
85 |
.0019 |
.0779 |
78 |
| |
5/64 |
.0781 |
77 |
.0019 |
.0800 |
70 |
| |
47 |
.0785 |
76 |
.0019 |
.0804 |
69 |
| |
46 |
.0810 |
67 |
.0019 |
.0829 |
60 |
| |
45 |
.0820 |
63 |
.0019 |
.0839 |
56 |
| 3-56 |
46 |
.0810 |
78 |
.0019 |
.0829 |
69 |
| |
45 |
.0820 |
73 |
.0019 |
.0839 |
65 |
| |
44 |
.0860 |
56 |
.0020 |
.0880 |
47 |
| 4-40 |
44 |
.0860 |
80 |
.0020 |
.0880 |
74 |
| |
43 |
.0890 |
71 |
.0020 |
.0910 |
65 |
| |
42 |
.0935 |
57 |
.0020 |
.0955 |
51 |
| |
3/32 |
.0938 |
56 |
.0020 |
.0958 |
50 |
| 4-48 |
42 |
.0935 |
68 |
.0020 |
.0955 |
61 |
| |
3/32 |
.0938 |
68 |
.0020 |
.0958 |
60 |
| |
41 |
.0960 |
59 |
.0020 |
.0980 |
52 |
| 5-40 |
40 |
.0980 |
83 |
.0023 |
.1003 |
76 |
| |
39 |
.0995 |
79 |
.0023 |
.1018 |
71 |
| |
38 |
.1015 |
72 |
.0023 |
.1038 |
65 |
| |
37 |
.1040 |
65 |
.0023 |
.1063 |
58 |
| 5-44 |
38 |
.1015 |
79 |
.0023 |
.1038 |
72 |
| |
37 |
.1040 |
71 |
.0023 |
.1063 |
63 |
| |
36 |
.1065 |
63 |
.0023 |
.1088 |
55 |
| 6-32 |
37 |
.1040 |
84 |
.0023 |
.1063 |
78 |
| |
36 |
.1065 |
78 |
.0023 |
.1088 |
72 |
| |
7-64 |
.1094 |
70 |
.0026 |
.1120 |
64 |
| |
35 |
.1100 |
69 |
.0026 |
.1126 |
63 |
| |
34 |
.1110 |
67 |
.0026 |
.1136 |
60 |
| |
33 |
.1130 |
62 |
.0026 |
.1156 |
55 |
| 6-40 |
34 |
.1110 |
83 |
.0026 |
.1136 |
75 |
| |
33 |
.1130 |
77 |
.0026 |
.1156 |
69 |
| |
32 |
.1160 |
68 |
.0026 |
.1186 |
60 |
| 8-32 |
29 |
.1360 |
69 |
.0029 |
.1389 |
62 |
| |
28 |
.1405 |
58 |
.0029 |
.1434 |
51 |
| 8-36 |
29 |
.1360 |
78 |
.0029 |
.1389 |
70 |
| |
28 |
.1405 |
68 |
.0029 |
.1434 |
57 |
| |
9-64 |
.1406 |
68 |
.0029 |
.1435 |
57 |
| 10-24 |
27 |
.1440 |
85 |
.0032 |
.1472 |
79 |
| |
26 |
.1470 |
79 |
.0032 |
.1502 |
74 |
| |
25 |
.1495 |
75 |
.0032 |
.1527 |
69 |
| |
24 |
.1520 |
70 |
.0032 |
.1552 |
64 |
| |
23 |
.1540 |
67 |
.0032 |
.1572 |
61 |
| 10-32 |
5/32 |
.1563 |
83 |
.0032 |
.1595 |
75 |
| |
22 |
.1570 |
81 |
.0032 |
.1602 |
73 |
| |
21 |
.1590 |
76 |
.0032 |
.1622 |
68 |
| |
20 |
.1610 |
71 |
.0032 |
.1642 |
64 |
| |
19 |
.1660 |
59 |
.0032 |
.1692 |
51 |
| 12-24 |
11/64 |
.1719 |
82 |
.0035 |
.1754 |
75 |
| |
17 |
.1730 |
79 |
.0035 |
.1765 |
73 |
| |
16 |
.1770 |
72 |
.0035 |
.1805 |
66 |
| |
15 |
.1800 |
67 |
.0035 |
.1835 |
60 |
| |
14 |
.1820 |
63 |
.0035 |
.1855 |
56 |
| 12-28 |
16 |
.1770 |
84 |
.0035 |
.1805 |
77 |
| |
15 |
.1800 |
78 |
.0035 |
.1835 |
70 |
| |
14 |
.1820 |
73 |
.0035 |
.1855 |
66 |
| |
13 |
.1850 |
67 |
.0035 |
.1885 |
59 |
| |
3/16 |
.1875 |
61 |
.0036 |
.1910 |
54 |
| 1/4-20 |
9 |
.1960 |
83 |
.0038 |
.1998 |
77 |
| |
8 |
.1990 |
79 |
.0038 |
.2028 |
73 |
| |
7 |
.2010 |
75 |
.0038 |
.2048 |
70 |
| |
13/64 |
.2031 |
72 |
.0038 |
.2069 |
66 |
| |
6 |
.2040 |
71 |
.0038 |
.2078 |
65 |
| |
5 |
.2055 |
69 |
.0038 |
.2093 |
63 |
| |
4 |
.2090 |
63 |
.0038 |
.2128 |
57 |
| 1/4-28 |
3 |
.2130 |
80 |
.0038 |
.2168 |
72 |
| |
7/32 |
.2188 |
67 |
.0038 |
.2226 |
59 |
| |
2 |
.2210 |
63 |
.0038 |
.2248 |
55 |
| 5/16-18 |
F |
.2570 |
77 |
.0038 |
.2608 |
72 |
| |
G |
.2610 |
71 |
.0041 |
.2651 |
66 |
| |
17/64 |
.2656 |
65 |
.0041 |
.2697 |
59 |
| |
H |
.2660 |
64 |
.0041 |
.2701 |
59 |
| 5/16-24 |
H |
.2660 |
86 |
.0041 |
.2701 |
78 |
| |
I |
.2720 |
75 |
.0041 |
.2761 |
67 |
| |
J |
.2770 |
66 |
.0041 |
.2811 |
58 |
| 3/8-16 |
5/16 |
.3125 |
77 |
.0044 |
.3169 |
72 |
| |
O |
.3160 |
73 |
.0044 |
.3204 |
68 |
| |
P |
.323 |
64 |
.0044 |
.3274 |
59 |
| 3/8-24 |
21/64 |
.3281 |
87 |
.0044 |
.3325 |
79 |
| |
Q |
.3320 |
79 |
.0044 |
.3364 |
71 |
| |
R |
.3390 |
67 |
.0044 |
.3434 |
58 |
| 7/16-14 |
T |
.3580 |
86 |
.0046 |
.3626 |
81 |
| |
23/64 |
.3594 |
84 |
.0046 |
.3640 |
79 |
| |
U |
.3680 |
75 |
.0046 |
.3726 |
70 |
| |
3/8 |
.3750 |
67 |
.0046 |
.3796 |
62 |
| |
V |
.3770 |
65 |
.0046 |
.3816 |
60 |
| 7/16-20 |
W |
.3860 |
79 |
.0046 |
.3906 |
72 |
| |
25/64 |
.3906 |
72 |
.0046 |
.3952 |
65 |
| |
X |
.3970 |
62 |
.0046 |
.4016 |
55 |
| 1/2-13 |
27/64 |
.4219 |
78 |
.0047 |
.4266 |
73 |
| |
7/16 |
.4375 |
63 |
.0047 |
.4422 |
58 |
| 1/2-20 |
29/64 |
.4531 |
72 |
.0047 |
.4578 |
65 |
| 9/16-12 |
15/32 |
.4688 |
87 |
.0048 |
.4736 |
82 |
| |
31/64 |
.4844 |
72 |
.0048 |
.4892 |
68 |
| 9/16-18 |
1/2 |
.500 |
87 |
.0048 |
.5048 |
80 |
| |
33/64 |
.5156 |
65 |
.0048 |
.5204 |
58 |
| 5/8-11 |
17/32 |
.5313 |
79 |
.0049 |
.5362 |
75 |
| |
35/64 |
.5469 |
66 |
.0049 |
.5518 |
62 |
| 5/8-18 |
9/16 |
.5625 |
87 |
.0049 |
.5674 |
80 |
| |
37/64 |
.5781 |
65 |
.0049 |
.5831 |
58 |
| 3/4-10 |
41/64 |
.6406 |
84 |
.0050 |
.6456 |
80 |
| |
21/32 |
.6563 |
72 |
.0050 |
.6613 |
68 |
| 3/4-16 |
11/16 |
.6875 |
77 |
.0050 |
.6925 |
71 |
| 7/8-9 |
49/64 |
.7656 |
76 |
.0052 |
.7708 |
72 |
| |
25/32 |
.7812 |
65 |
.0052 |
.7864 |
61 |
| 7/8-14 |
51/64 |
.7969 |
84 |
.0052 |
.8021 |
79 |
| |
13/16 |
.8125 |
67 |
.0052 |
.8177 |
62 |
| 1-8 |
55/64 |
.8594 |
87 |
.0059 |
.8653 |
83 |
| |
7/8 |
.875 |
77 |
.0059 |
.8809 |
73 |
| |
57/64 |
.8906 |
67 |
.0059 |
.8965 |
64 |
| 1-12 |
29/32 |
.9063 |
58 |
.0059 |
.9122 |
54 |
| |
29/32 |
.9063 |
87 |
.0059 |
.9122 |
81 |
| 1-14 |
59/64 |
.9219 |
72 |
.0060 |
.9279 |
67 |
| |
15/16 |
.9375 |
58 |
.0060 |
.9435 |
52 |
| 1-14 |
59-64 |
.9219 |
84 |
.0060 |
.9279 |
78 |
| |
15/16 |
.9375 |
67 |
.0060 |
.9435 |
61 |
| 1-1/8-7 |
31/32 |
.9688 |
84 |
.0062 |
.9750 |
81 |
| |
63/64 |
.9844 |
76 |
.0067 |
.9911 |
72 |
| |
1 |
1.000 |
67 |
.0070 |
1.007 |
64 |
| |
1-1/64 |
1.0156 |
59 |
.0070 |
1.0226 |
55 |
| 1-1/8-12 |
1-1/32 |
1.0313 |
87 |
.0071 |
1.0384 |
80 |
| |
1-3/64 |
1.0469 |
72 |
.0072 |
1.0541 |
66 |
| 1-1/4-7 |
1-3/32 |
1.0938 |
84 |
REAMING RECOMMENDED |
|
|
| |
1-7/64 |
1.1094 |
76 |
REAMING RECOMMENDED |
|
|
| |
1-1/8 |
1.125 |
67 |
REAMING RECOMMENDED |
|
|
| 1-1/4-12 |
1-5/32 |
1.1563 |
87 |
REAMING RECOMMENDED |
|
|
| |
1-11/64 |
1.1719 |
72 |
REAMING RECOMMENDED |
|
|
| 1-3/8-6 |
1-3/16 |
1.1875 |
87 |
REAMING RECOMMENDED |
|
|
| |
1-13/64 |
1.2031 |
79 |
REAMING RECOMMENDED |
|
|
| |
1-7/32 |
1.2188 |
72 |
REAMING RECOMMENDED |
|
|
| |
1-15/64 |
1.2344 |
65 |
REAMING RECOMMENDED |
|
|
| 1-3/8-12 |
1-9/32 |
1.2813 |
87 |
REAMING RECOMMENDED |
|
|
| |
1-19/64 |
1.2969 |
72 |
REAMING RECOMMENDED |
|
|
| 1-1/2-6 |
1-5/16 |
1.3125 |
87 |
REAMING RECOMMENDED |
|
|
| |
1-21/64 |
1.3281 |
79 |
REAMING RECOMMENDED |
|
|
| |
1-11/32 |
1.3438 |
72 |
REAMING RECOMMENDED |
|
|
| |
1-23/64 |
1.3594 |
65 |
REAMING RECOMMENDED |
|
|
| 1-1/2-12 |
1-13/32 |
1.4063 |
87 |
REAMING RECOMMENDED |
|
|
| |
1-27/64 |
1.4219 |
72 |
REAMING RECOMMENDED |
|
|
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